Simulation of a Plate Distillation Column for Separation of Ethanol-water Mixture Based on Feed Composition Using DWSIM
Sr No:
Page No:
61-68
Language:
English
Authors:
Sivamani Selvaraju*
Affiliation:
Mechanical and Chemical Engineering Unit, Department of Engineering and Technology, University of Technology and Applied Sciences, Salalah, Oman
Received:
2026-07-02
Accepted:
2026-08-09
Published Date:
2026-08-27
Abstract:
The study explores the effect of mole fraction of ethanol in feed on the performance
and energy efficiency of a distillation column used for ethanol-water separation by simulation
using DWSIM. Key parameters, including the molar flow rates of distillate and bottom products,
condenser and reboiler duties, minimum reflux ratio, and tray requirements, were analysed by
maintaining the following parameters constant: 100 kmol/h of feed, Non-Randon Two-Liquid
(NRTL) thermodynamic model, mole fraction of ethanol in distillate is 0.9 and in bottom is 0.05,
reflux ratio of 2.5, partial condenser and pressure and vapour fraction flash specification. As the
feed ethanol mole fraction increases from 0.4 to 0.6, the distillate flow rate rises, while the
bottom flow rate decreases, demonstrating enhanced ethanol recovery. However, energy
requirements exhibit a non-linear trend, peaking near a mole fraction of 0.5 due to azeotropic
tendency. The minimum reflux ratio progressively increases with ethanol content in feed,
highlighting the energy trade-off necessary for achieving desired separation. Additionally, the
number of minimum trays, feed tray position, and actual number of trays all increase with feed
ethanol concentration, reflecting the rising separation difficulty. These findings provide valuable
insights into optimizing column design and operation for maximum efficiency and product
quality while minimizing energy consumption.
Keywords:
Distillation, Ethanol-water, Simulation, Molar flowrates of products, Energy duties, Number of trays.